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Raja Elvis M

LOTO & Permit Specialist at Emirates Global Aluminium, UAE.

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22+ years of experience managing production, Quality, Safety & Cost control in large scale manufacturing industries. Verifiable strengths in Lock Out Tag Out procedures & task risk analysis. Conversant in the Implementation & Practice of quality standards ISO 9001, 14001 & 45001. A strong player able to train and motivate teams to peak performance.

Experience

LOTO & Permit Specialist

Al Taweelah Alumina Refinery, (One of the largest aluminium companies in the world, Emirates Global Aluminium (EGA)). · Abu Dhabi, United Arab Emirates.
Oct 2016 – May 2021

 Accountable for isolation and permitting activities during planned

preventive maintenance, shutdown maintenance and breakdowns

including scoping of work and ensuring compliance with standards,

protocols and operating procedures to minimize and / or mitigate

risk of injury or damage to the plant.

Attest

Shift Leader - Manufacturing

Saint Gobain Glass India Limited, (A French MNC established in 54 countries across the Globe). · Chennai, India
Apr 2007 – Sep 2016

 Shift Lead of Mirror plant producing 5.0 Million Sq.M of best in class

Clear & Tinted Mirrors witha team size of 30 Personnel including 10

Engineers.

 Responsible for achieving top performance goals like Volumes, MFG

cost, controlling high value production consumables & savings

through cost savings projects.

Attest

Production In Charge

Oman Chemical Industries Co. (SAOG), (An ISO 9001 registered organization through KPMG quality registrar. Established in 1997 producing Zeolite (Sodium aluminium silicate)). · Sohar, Oman.
Aug 2006 – Apr 2007

 Production in Charge for “On Time Delivery” of Zeolite.

 Handling an entire Operations team of 24 Personnel including 02

Engineers and reporting to DGM (Operations)

 Preparation of Operation and Maintenance Manuals

 Day to day Data Analysis for Plant Stabilization & Optimization

Attest

Production Officer

Madras Aluminium Company Ltd, MALCO (A unit of Vedanta Resources plc, an International metals & mining major). · Mettur, India.
Sep 1999 – Jul 2006

 Shift in Charge for Alumina refinery process includes precipitation,

Filtration & Calcination with a team size of 15 workmen and 2

Foreman.

 Monitoring and controlling the process parameters aimed at 240

TPD of Alumina.

 Co-ordinate with Mtc Dept on Machinery Trouble shootings

& Preventive \ Predictive Mtc.

Attest

Projects

co-ordinate with the project team in the erection and commissioning of pan filter seconded from hindustan zinc.

  • project scheduling
  • supervision
  • training plant operating personnel
  • safety management
  • Co-ordinate with the project team
  • Erection & Commissioning of pan filter seconded from Hindustan Zinc.
  • Ensures seamless transition between project team and Hindustan Zinc
  • Smooth erection and commissioning process
  • Accelerates project timeline
Attest

co-ordinate with acc in the retrofitting project (waste heat recovery) of rotary kiln and thereby achieving the increase of production from 75 tpd to 115 tpd.

  • making protocols and projects schedule reports
  • Coordinate with ACC in the Retrofitting Project (Waste Heat Recovery) of Rotary kiln
  • Increased production from 75 tpd to 115 tpd
Attest

successful completion of commissioning of sodium aluminate plant without the help of process consultants in oman chemical industries.

  • liaison with technical consultants, engineers and suppliers
  • Liaison with Technical Consultants, Engineers and Suppliers
  • Erection & Commissioning of autoclaves, thickeners & red mud filtration system.
  • Successful Completion of Commissioning of Sodium Aluminate Plant Without The Help Of Process Consultants In Oman Chemical Industries
Attest

introduced “weighing system” to eliminate “lite count” issue in mirror sheets crate packing.

  • data collection
  • installation & commissioning
  • Installed a Weighing System with a Process Logic of weight versus number of Mirror sheets.
  • Eliminated "Lite Count" issue in Mirror Sheets Crate Packing.
Attest

Awards

Awarded with Annual excellence award 2011

For producing high volumes of Mirror & Planilaque in the business category
Jul 2011

Led the team for the record breaking production volumes.

Attest

Awarded with Annual excellence award 2009 - 10

For successful completion of cost reduction projects on “Planilaque Production
Jun 2010

Led the team for the implementing cost saving projects.

Attest

Awarded with Annual excellence award 2008

For successful completion of Black belt project on “Improving the Mirror Plant Yield
Jul 2008

Successful completion of two six sigma projects with the validated benefits of 5.0 Million Per annum.

Attest

Rewarded by CEO Kitty

For maintaining the quality of alumina during Export
Apr 2004

Maintained the quality of alumina during Export by effective process control.

Attest

Rewarded as a BEST EMPLOYEE OF THE MONTH

For Designing and devising a mechanized packing system for Hydrate export.
Apr 2005

Designed and devised a mechanized packing system for Hydrate export which helped reducing Man power and stress while packing in Jumbo bags.

Attest

Rewarded with a Spot Award

For Maintaining Zero incident / Accident during the first major shut down of the refinery after the commissioning.
Jul 2019

Led the daily permit to work meetings with the operations & maintenance team for prioritizing and planning of critical activities for safe execution.

Attest