Thiyagu P

Continuously monitor hourly and daily line input and output to ensure smooth production flow and prevent bottlenecks.

Set, communicate, and drive daily production targets for line operators, ensuring the team meets or exceeds established efficiency standards.

Track individual and line-level performance metrics, taking immediate corrective action if output falls behind schedule.

Execute daily production plans strictly based on the monthly and weekly shipment programs.

Coordinate closely with planning, cutting, and finishing departments to ensure all required inputs are available on time and outputs are moved seamlessly to the next stage.

Ensure 100% On-Time Delivery (OTD) for all assigned styles and buyer orders by preventing delays on the production floor.

Organize and allocate manpower efficiently at the start of each shift based on operator skill matrices and the day's production requirements.

Coordinate with the maintenance team to ensure all machinery is functioning properly, minimizing machine downtime.

Maintain a clean, safe, and organized working environment (implementing 5S methodologies where applicable) to promote workplace safety and efficiency.

Collaborate with the Quality Assurance team to ensure that high-speed production does not negatively impact garment quality.

Ensure all workers adhere to standard operating procedures (SOPs) and safety guidelines

Conduct daily inline inspections across the sewing, finishing, and packing floors to ensure compliance with buyer standards.

Arrest production problems in real-time by identifying bottlenecks, needle damages, measurement deviations, and stitching defects.

Implement Corrective and Preventive Actions (CAPA) immediately on the floor to reduce the Defect per Hundred Units (DHU) rate.

Educate and guide line supervisors, inline QCs, and operators on specific style requirements and critical quality points.

Review and approve all stages of garment samples, including Fit, Size-Set, Pre-Production (PP), and Top of Production (TOP) samples.

Cross-check physical samples against buyer-provided Tech Packs, spec sheets, and approved trims/fabrics.

Ensure all comments from buyers regarding pre-production samples are accurately implemented in bulk production.

Independently handle quality compliance and communication for 3+ key international/domestic buyers.

Act as the primary point of contact for buyer-nominated Quality Assurance (QA) representatives during final and inline audits.

Ensure factory production aligns perfectly with the specific Acceptable Quality Level (AQL) standards mandated by each respective buyer.

Monitor, maintain, and update daily, weekly, and monthly quality records and reports.

Track key performance indicators (KPIs) such as rejection rates, alteration percentages, and overall factory quality performance.

Prepare detailed inspection reports and maintain organized physical and digital files for all buyer-approved samples and reference materials.

• Developed a cutting-edge security system that immobilizes vehicles to prevent unauthorized starts, thereby significantly reducing the risk of theft.
• Integrated RFID technology as a master authorization key, enhancing vehicle security beyond conventional methods and increasing user confidence.
• Designed a specialized circuit for the system to promptly detect unauthorized access, which immediately notifies vehicle owners, ensuring rapid response.
• Executed comprehensive testing protocols to validate system reliability and functionality, resulting in highly effective theft prevention measures.
• Collaborated with cross-functional teams to refine the security device’s features and performance, leading to stronger market competitiveness and user satisfaction.

Keywords:

• Employee productivity
• Employee engagement
• Employee Database

That's new type of vechicle anti-theft locking system it's more less budjet cost most efficient.