Jayasankar Jayapal

· Verifying the line every 2 hours parameter

and dimension as process check sheet.

· Shift ends clear the rejection parts and

communicate to supervisor.

· Monitoring the conveyor temperature and speed

· Instruments: Digital vernier, Micrometer,

Height gauge, Pore dial gauge, Hardness checking,

· Verifying Incoming rejection details,

Communicating to the supplier & get the Supplier G8D without affecting our

line.

· Conduct Supplier Assessment Audit and Process

audit as per Plan

· Monitoring the Supplier Quality performance

and Delivery performance

· Tracking the Supplier Concerns and monitoring

the effectiveness of the Suppliers

· Implement Firewall for SC/CC characteristics,

New development part

· New supplier selection, preparing supplier

audit plan, conducting supplier initial process and product audit.

· Preparing monthly supplier performance based

on ppm, number of complaints, and delivery performance

· Reviewing the internal rejection details

& customer complaints, countermeasure collect by Brainstorming & G8D

Tool

· Conducting the OJT, Poisson's cake test, to

New level Inspector

· Conducting the firewall training to

inspector, supervisor.

· Firewall effectiveness monitoring and

updating the all firewall documents, like, Training record, Data collection

etc,,,

· Poke yoke implementation for critical

process.

· Verifying the daily rejection and updating to

QRQC meeting.

· Verified In process Inspection and analyzing

assembly line rejection, taking corrective and preventive action.

· Tracked In process Rejection, Re-work and

Re-inspection status for making of COPQ report for every month

· Preparing and updating the Final inspection

standard, Firewall inspection standard.

· Involved cost reduction activity like,

packaging improvement, Inspection cycle time reduction, etc,,

· Preparing one point lesson for internal &

customer concern and communicate to related department.

· Participate the customer audit and take

corrective action for NC.

· To reduce and achieved the internal ppm and

Assy ppm for given target.

· Conducting the Skill evaluation test to final

and firewall inspector.

· Preparation and participating MRM (Monthly review meeting)

· Preparation of PPAP documents for YFG New

projects

· Conduct Process audit, Product Audit as per

plan.

· Implementation of Error proofing &

Conduct poke yoke Audit as per plan.

· Preparation of Work instructions, Inspection

standards, Poka Yoke check sheet, PDI and IFM check sheet for new products.

· In process inspection and Assure part Quality

· Monitoring & controlling of Non

Conformity products in Injection molding process by using 7 QC Tools.

· Monitoring of Layout inspection as per layout

plan.

· Updating Control plan, for Customer

complaints & Actions.

· Participate in Internal Audits &

Implementing Corrective actions.

· Customer specific requirements implementation

& follow up.

· Maintaining ISO/ IATF, VSA documents and

involved in Quality Management Systems.

· Participate in Improvement activities

(KAIZEN), maintain 5S in organization by Co-ordinates with team members

· Preparing operator training plan, operator

evaluation, updated competence record & operator skill matrix

· Conducting the OJT, Poisson's cake test, to

New level Inspector

· Conducting the Skill evaluation test to final

and firewall inspector.

· Preparation and participating MRM (Monthly review meeting)

· Update the 4M board and monitoring

· Verify the welding parameter as per standard

and update the check sheet.

· Clearly analyzed and took corrective action

for customer complaints at Renault and Nissan, PSA, Mahindra, MG Motors, FCA

· Continuously Monitoring Customer claims,

Warranty Claims and achieving PPM less than 10ppm (Target).

· In Daily morning meeting, review the

rejection details & collect by Brainstorming & submit 8D (PDCA) report

with Team.

· Attending customer complaints, finding out

the Root cause for complaints, taking appropriate corrective & preventive

action

· Preparing internal audit (Process, product,

corrective action) planning, conducting as per audit schedule

· Preparing monthly in-house Top-3 rejection,

and implementing the corrective action.

· Preparing & updating documents like a

process flow diagram, process FMEA, control plans, and work standards.

· Tracking In - line Rejection, Re-work, and

Re-inspection status for the making of cost of poor quality reports.

· Coordinate with my team members and

management, discussing team feasibility and risk analyses study.

· Conduct DVP & PVP as per plan and

customer Requirements.

· Preparing operator training plan, operator

evaluation, updated competence record & operator skill matrix.

· Preparing layout inspection report,

inspection standard, packing standard, and in-process check sheet.

· Reviewing and evaluating the effectiveness of

corrective actions implemented.

· Preparing the SPC plan, updating the SPC

control chart as per plan, and calculating the process capability.

· Conducting of measurement system analysis - R

& R studies for line inspectors and using of gauges

· Customer requirements fulfilled on time.