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Dhavamani Raj A

Senior Operator -Cable & Harness Production at Avalon Technologies -MEPZ chennai

Senior technical professional with 13+ years of experience in maintenance, production, quality, and hardware/software system testing, holding a BCA degree and transitioning into IT – UI/UX Design to apply analytical thinking and creative problem-solving in building intuitive digital experiences.

Experience

Senior Operator – Cable Harness Production Department

Performed connector insertion and routing of wiring harness as per technical drawings and assembly standards.

Executed soldering and tinning processes ensuring strong electrical connections and durability.

Inspected harness assemblies for continuity, alignment, and quality compliance before final integration.

Guided team members in proper routing techniques to maintain safety and organized cable management.

Identified and corrected assembly defects to ensure product reliability and adherence to production timelines.

Testing and Assembler

  • New system Testing & assemble the All in one PC model
  • Hardware and software testing and Assemble

Assembled and configured All-in-One (AIO) PC systems as per technical specifications and production requirements.

Installed and set up operating systems, drivers, and essential software components.

Performed functional testing and hardware diagnostics to ensure system stability and performance.

Installed and configured LFD (Large Format Display) panels, ensuring proper connectivity and alignment.

Identified and resolved hardware, software, and connectivity issues before final system dispatch.

Production and HV Testing Engineer

Assembled and wired RMU and FRTU panels as per electrical diagrams and technical specifications.

Performed component installation, panel layout arrangement, and structured cable routing.

Conducted functional testing and inspection to ensure proper operation and compliance with quality standards.

Identified and rectified wiring or configuration issues to ensure safe and reliable panel performance.

MEP supervisor

Supervised Mechanical, Electrical, and Plumbing (MEP) installation works at site as per approved drawings and project specifications.

Coordinated with engineers, contractors, and technicians to ensure timely project execution.

Monitored daily site activities, material usage, and workforce allocation to maintain workflow efficiency.

Identified and resolved on-site technical issues while ensuring compliance with safety and quality standards.

Conducted inspections and verified installations to ensure adherence to design drawings and regulatory guidelines.

MST Senior Technician

Led a team of technicians in system installation, maintenance, and technical support activities.

Diagnosed and resolved hardware, software, and network-related issues to ensure minimal downtime.

Coordinated system upgrades, troubleshooting tasks, and preventive maintenance schedules.

Provided end-user technical support and ensured timely resolution of service requests.

Maintained documentation of incidents, repairs, and system configurations to ensure operational continuity.

Projects

harmonyai: revolutionizing music education with artificial intelligence.

RFID based theft prevention system

RFID tags are attached to items. RFID readers scan tags when items pass through detection zones. The control system verifies if the item is authorized to exit. If unauthorized, an alarm is triggered. Data is logged for monitoring and inventory control.